Polyester Fiber Opening Machine 50kg Fiber Opener For Toy Stuffing Machine
Polyester Fiber Opening Machine 50kg Fiber Opener For Toy Stuffing Machine
The INNOLD Polyester Fiber Opener is designed to efficiently loosen, separate, and fluff up compressed or entangled fibrous materials, preparing them for subsequent filling or textile processing stages.
Utilizing a mechanical opening system, the equipment breaks apart fiber clumps and increases fiber loft, resulting in a more uniform structure while minimizing unnecessary damage to the fibers.
It is widely used for processing various types of synthetic fibers, including polyester staple fibers, hollow polyester fibers, and recycled polyester fibers.
The machine can operate as a standalone unit or be integrated with equipment such as automatic feeders, pillow-filling machines, or plush toy-stuffing machines to form an efficient fiber processing and filling production line.
Technical Specifications for Polyester Fibre Opener:
Model | IN-KS50 | IN-KS100 | IN-KS200 | IN-KS300 | IN-KS500 |
Capacity | 50KG/H | 100KG/H | 200KG/H | 300KG/H | 500KG/H |
Voltage | Customizable | ||||
Power | 2.2KW | 3.25KW | 4.25KW | 5.75KW | 7.8KW |
Size | 800*650*850mm | 1500*800*950mm | 2000*800*950mm | 2200*1300*1080mm | 2200*1500*1080mm |
Weight | 160KG | 250KG | 350KG | 500KG | 700KG |
Key Features for Polyester Staple Fiber Opening Machine:
1. Efficient Fiber Opening
Utilizes a mechanical opening system to break down compressed and entangled fiber clusters into loose, fluffy material, preparing it for subsequent filling processes.
2. Stable Mechanical Drive System
Features a motor-driven opening mechanism that ensures reliable operation; the equipment is designed for easy access during routine inspection and maintenance.
3. Uniform Fiber Processing
Engineered to deliver consistent fiber opening and material transport, effectively reducing large fiber clumps and enhancing the uniformity of the processed fibers.
4. Broad Material Adaptability
Compatible with various polyester fiber materials, whether in a loose or compressed state; equipment parameters can be flexibly configured based on specific fiber characteristics and processing requirements.
5. Flexible Production Line Integration
Can be integrated with Fiber Feeders, conveying systems, and filling equipment to accommodate diverse production needs.
Main Advantages for Polyester Fibre Opening Machine:
Reduced manual labor: Can be integrated with automatic feeding equipment to minimize repetitive material handling tasks.
Enhanced fiber loft: Helps restore the volume and fluffiness of compressed fibers, making them easier to process and use for filling.
Flexible application: Suitable for standalone fiber-opening operations or as part of an integrated filling production line.
Minimized fiber clumping: Separates entangled fibers to ensure a more uniform filling result.
Consistent processing performance: Supports continuous fiber pre-treatment; ideal for filling pillows, cushions, and plush toys.
Easy maintenance: Mechanical components can be inspected and serviced during routine equipment maintenance.
Suitable Fiber Materials by Virgin Polyester Fiber Opening Machine:
INNOLD fiber opening machines are primarily designed for processing fiber materials used in soft-filling applications, including:
Polyester Staple Fiber (PSF) — A common polyester filling fiber.
Hollow Conjugate Fiber (HCS) — Hollow fibers with a crimped structure, frequently used in bedding and various soft-filling products.
Hollow Polyester Fiber — Lightweight and lofty, commonly used for pillows and cushions.
Recycled Polyester Fiber — Recycled fiber materials suitable for mechanical opening.
Three-Dimensional (3D) Crimped Polyester Fiber — Fibers with a crimped structure, used for soft-filling purposes.
Siliconized Polyester Fiber — Fibers treated to provide a soft, smooth touch; commonly used for pillows, toys, and cushions.
Other compatible synthetic fibers — Depending on the specific fiber type and machine configuration.
Material suitability depends on factors such as fiber length, density, moisture content, and the degree of entanglement. For specialized fiber materials, testing is recommended.
Applications:
Opening machines are widely used in the fiber pre-processing and filling production lines for a variety of products.
Pillow Filling
Prepares loose, fluffy fiber for pillow-filling equipment, ensuring material consistency for all types of sleeping pillows, decorative pillows, and cushions.
Plush Toy Filling
Processes polyester fiber materials used for teddy bears, stuffed animals, dolls, and other soft toys.
Sofa Cushion and Upholstered Furniture Filling
Provides filling fiber for the manufacturing of sofa backrests, seat cushions, and upholstered furniture.
Bedding and Home Textile Production
Used in the fiber-processing stages for various types of comforters, quilts, and other soft home textile products.
Pet Bed and Cushion Filling
Provides fiber pre-processing for pet beds, mats, and other fiber-filled pet products.
Contact INNOLD for Fiber Opening Machine Solutions
The INNOLD Fiber Opening Machine can be combined with compatible fiber feeders, fiber conveying systems, and filling machines to create an integrated processing solution.
By connecting fiber feeding, opening, conveying, and filling operations, manufacturers can reduce repetitive handling and improve production workflow efficiency.
Email: info@syinnold.com
WhatsApp: +86 180 4005 4857
