Cushion Quantitative Filling Machine Customizable Cushion Fiber Weighing Machine Weight Quantitative Filling Machine

The Cushion Fiber Weighing Machine is a complete set of equipment for Weight Quantitative Filling Machine of pillow cores or pillows. By streamlining the processes of raw material conveying, opening, cotton blending, quantitative filling and subsequent clamping operation, it can achieve efficient, stable and controllable pillow core production. This Plc Controlled Fiber Filling Machine not only greatly reduces the manual transfer and sorting links, but also ensures the consistency of filling amount and product quality. It is suitable for a variety of filling materials such as polyester fiber, microfiber, tufted fiber, natural wool, etc.

1.Fiber Feeder

This automatic Cotton Feeding Machine is primarily used for the automatic feeding and pretreatment of fluffy materials such as polyester fibers, PP cotton, and hollow fibers, providing a stable and uniform supply of raw materials to downstream opening and filling machines.

2.Fiber Opening Machine

It is the most advanced, the smallest size and the most powerful products athome and abroad. 

It can open 15%-20% more per hour than similar products.

This is fully enclosed with neat beautiful appearance. Besides. it has itsown protection device. 

This is casy and safe to operate, lift and install. 

This Machine uses puling force produced by thehobbing to open all kinds fibers, It loosen and open more than 99%, Besides, it has the same loosening effect on the woolen blanket and theleRover bits.

3.Sponge Shredder

Sponge Crusher is a kind of equipment specially used to cut various sponges and foam plastic materials into small particles or fragments. It can not only efficiently process various polyurethane foams such as ordinary sponges, slow rebound sponges, memory sponges and latex sponges, but also crush plastic foam materials such as PVC, PE, EVA, and even various foam plastics such as EPS, EPE, EPP, XPS, PUR, etc., to meet various application needs such as furniture filling, toy filling and environmental recycling.

4.Fiber Blowing Machine

The Cotton Suction Machine is a special conveying equipment that uses the airflow negative pressure principle to "suck" loose fiber cotton (such as polyester fiber cotton, down, PP cotton, pearl cotton, etc.) from the silo or bag and transport it to the next process (such as opener, quantitative filling machine, filling machine). It is widely used in modern home textiles, toys, clothing and recycled fiber recycling production lines, which can effectively replace manual handling and improve the level of production automation.

5.Fiber Mixing Machine

The Fiber Mix Machine is used in sofa factory, pillow factory and toy factory. It aims to mix all kinds of loosen short fiber or doll cotton with other filling materials (such as: broken sponge, wool, feather and so on)evenly.

It connects with the doll Cotton Filling Machine and can fill it in the designated cloth bag. Our company can provide the corresponding machinery and equipment according to the actual cotton scale requirements of customers.

6.Quantitative cotton filling system

Main configuration Weighing Fiber Filling Machine Price:

1. Automatic cotton feeding/feeding system

Automatic cotton feeder (feeding box): conveys large or loose bags of fiber to the front end of the vibration box or Cotton Opener by spiral conveying or pneumatic cotton feeding.

Vibration box: loosens and vibrates the fiber cotton fed in, initially removes the clumps and evenly distributes them.

2. Opening and cotton blending system

Cotton opener: further loosens and homogenizes the fibers treated by the vibration box for subsequent accurate measurement.

Cotton blending machine/mixing machine: For production that requires a variety of fiber blends, accurate proportions can be made in this link to ensure the proportion and quality of different fibers.

3. Quantitative filling system

Automatic Fiber Quantitative Filling Machine: Use spiral conveying, pneumatic conveying or electronic scale measurement to accurately fill the opened fibers into the pillow core or pillow case according to the set weight or volume.

Multi-channel filling pipe and clamp operation table: Common two-way or multi-way parallel filling, the upper and lower gates and clamps are driven by cylinders to achieve bag positioning and release, improving production capacity and stability.

4. PLC control and human-machine interface

PLC control cabinet: Centrally manage the start and stop, metering, proportioning and fault alarm of each process equipment, and the operator can monitor the production status and adjust parameters through the touch screen.

5. Dust removal and safety system

High-efficiency dust collector: Suspended cotton dust generated during the opening and filling process must be collected in time to ensure the operating environment and equipment life.

Safety protection: The Pillow Stuffing Machine With Weighing System is equipped with an emergency stop button, protective door interlock and anti-winding and anti-blocking design to ensure the safety of personnel and equipment.

Optional/Extended Configuration Cushion Weighing Filling Line：

Automatic bagging and back-end stitching: Integrate automatic sewing machines or heat sealers to seal or sew the filled pillow core at the tail to form a complete product.

Fully automatic packaging machine: Connect the pillow packaging machine to pack the finished pillow (pillow film packaging), label, spray code or automatically pack the finished pillow.

Automatic loading and unloading: Equipped with Z-type elevators and finished product lifting chains to achieve unmanned transportation of raw materials and finished products.

Production level: According to customer needs, the optional production capacity ranges from dozens of pieces/minute to hundreds of pieces/minute, and supports modular upgrades (manual → semi-automatic → fully automatic).

Application scenarios Fiber Weighing Packing Machine：

Home textile industry: Production of various pillows such as household fiber pillows, buckwheat pillows, and pearl cotton pillows;

Pillows and home accessories: Inner core filling of various specifications and shapes such as pillows and cushions;

Toy filling: Some companies can also use it for fiber filling of dolls and plush toys after modification.